Transfer to single saw CPOUT compatible

 

Send data to single saw controllers which require the CPOUT format

 

To use this option:-

 

- Set the Saw transfer parameter: Mode to 14 - ASCII CPOUT

- Set the Saw parameter: Model number to: 81 - Single saw - CPOUT compatible.

 

The CPOUT files are created in two steps:-

 

Cutting dimensions are created after optimisation / recalculation.

 

The cutting dimensions are shown below the pattern in programs of 15 addresses (lines). These may be edited as long as 'label data for saw' (saw parameter) is set to 'none'. Each address of cutting dimensions maps to a 'CUT1' line in the CPOUT file.

 

Different saw controllers have their own conventions for the direction of cutting and separation of falling waste. It is possible to control these for each cutting phase (see later section).

 

Export to CPOUT format files (Transfer to saw)

 

When 'transfer to saw' is selected from the saw interface menu, the program creates <run name>.CPO in the 'Path for saw data'.  You may need to rename these files for the saw controller to recognise them since the usual filename convention is CPOUT.nnn (where nnn is a number in the range 001-999).

 

Runs which exceed the CPOUT file limits are automatically divided during saw transfer creating multiple .CPO files. These limits are:-

 

Single material runs

999 parts

99 boards

999 offcuts ('drops')

 

The part limit may be reduced by setting the saw parameter 'Max saw limits for parts'.

 

Controlling cut direction and waste - The default cutting sequence is:-

 

Blocks cut right-to-left ('main' block at LHS)

Rips: top-to-bottom (in main and heads)

Crosscuts: left-to-right (in main and heads)

 

Recut phases follow the same conventions as rips and crosscuts.

 

This sequence for may be controlled by settings in the 'Spare' saw parameter as follows:-

 

1 - Blocks cut left-to-right ('main' block at RHS)

2 - Rips bottom-to-top in main

3 - Rips bottom-to-top in heads

4 - Crosscuts right-to-left in main

5 - Crosscuts right-to-left in heads

 

The suggested settings for CPOUT phases are: 123

 

Falling waste - The program convention is to show falling waste at the right of strips (crosscut waste) and at the bottom of blocks (rip waste). Recut phase waste follow the same conventions as rips and crosscuts.

 

This can be controlled by further settings in the 'Spare' saw parameter as follows:-

 

A - Rip waste at top in main

B - Rip waste at top in heads

C - Crosscut waste at left in main

D - Crosscut waste at left in heads

 

The suggested settings for waste in CPOUT files are: AB

 

Exporting information boxes - Certain information boxes (e.g. edging codes) may be exported to relevant fields of the CPOUT file. The following list indicates which CPOUT field maps to an information box:

 

Information box          CPOUT line   Field name/No     Notes

                                      

Part description (M)        ORD2      desc2 (3)     Max 16 chrs

  "       "                 PRT2      desc2 (7)          "

Label quantity (X)          PRT1      dolabel (1)   "0" ='no label',

                                                    "1" = label required.

Drawing name transfer (U)   PRT1      drillpat (9)  Max 16 chrs   

Front laminate (K)          PRT2      mstr1 (2)     Max 24 chrs (see note 1)

Core material (Y)           PRT2      mstr2 (3)     Max 24 chrs (see note 1)

Back laminate (L)           PRT2      mstr3 (3)     Max 24 chrs (see note 1)

Edging program - left (3)   PRT3      wop1 (2)      Max 8 chrs

Width edge - left (I)       PRT3      wmatl1 (3)    Max 16 chrs

Edging program - top (2)    PRT3      lop1 (5)      Max 8 chrs

Length edge - top (H)       PRT3      lmatl1 (6)    Max 16 chrs

Edging program - right (4)  PRT3      wop2 (8)      Max 8 chrs

Width edge - right (J)      PRT3      wmatl2 (9)    Max 16 chrs

Edging program - bottom (1) PRT3      lop2 (11)     Max 8 chrs

Length edge - bottom (G)    PRT3      lmatl2 (12)   Max 16 chrs

Product code (C)            PRT4      dname (1)     Max 16 chrs

Product width (6)           PRT4      cwidth (2)   

Product height (7)          PRT4      cheight (3)

Product depth (5)           PRT4      cdepth (4)

Product description         PRT4      ddesc (5)     Max 24 chrs

Product informnation (A)    PRT4      comments (6)  Max 20 chrs

 

Note 1: Laminate and core material codes may also be extracted from the material combination information box (O) if the individual boxes are not set.

 

Note 2: Extra information boxes may be output to the PRTn lines (PRT1 - PRT8) by specifying a CPOUT parameter file in the saw transfer parameters.

 

Summary of setup and suggested settings

 

Saw transfer parameters

 

Path: Required location for .CPO files

Transfer mode: 14 (ASCII  CPOUT)

 

Saw parameters

 

Model: 81 (Single saw - CPOUT compatible)

Spare: 123AB

Label data for saw: Per piece

 

CPOUT

 

Naming

 

When runs are exported to ASCII CPOUT format (transfer mode 14) the resulting export file is named <run name>.CPO.  Some saw controllers only accept files named CPOUT.nnn, (where 'nnn' is a unique number in the range 000-999). To use this convention enter the text 'CPOUT' in the 'Options' column in Saw transfer parameters. Each CPOUT file has a unique number allocated by the last saw group number (see System parameters)

 

The saw transfer dialog shows the CPOUT numbers created and this can be printed and stored as a permanent link between a run and the CPOUT files. Reset the last saw group number manually in the system parameters if necessary.

 

Optimising

 

Patterns with the length dimension less than width dimension (short rip) cannot contain head cuts. The optimiser ensures that short rip patterns do not contain head cuts when the saw model is:

81 Single saw - CPOUT compatible

 

 

See also